SMART RFID INTRALOGISTICS
ABOUT US
CLUSTAG offers advanced RFID intralogistics solutions to global companies to increase their productivity and efficiency in their distribution centers.
CLUSTAG, RIELEC’s division for RFID solutions, is a world leader in RFID intralogistics applied to fashion and accessories industries.
We have developed an in-house software and customised RFID tunnels for mass real-time tag scanning and encoding, specialising in integrated solutions in roller conveyor systems for parcel distribution, as well as in hanging garment conveyor systems and solutions for manual warehouse operation stations.
The focus is on the integration of innovative technologies and state-of-the-art techniques which, together with our team of professionals, enable the transformation to RFID intralogistics 4.0. We focus on the optimisation of work processes, helping our customers to improve and enhance the efficiency of their intralogistics and sales.
Our services are oriented towards the complete customisation of the needs of each of our clients, with whom we work together to achieve the best result.
RFID Services
RFID TECHNOLOGY
CLUSTAG solutions are specifically designed as RFID tunnels to prevent unwanted external readings and feature integral RF signal shielding.
INNOVATION
One of the most innovative technological tools that is proving to achieve greater effectiveness in supply chain logistics management is the use of RFID identification at item-level.
EXPANSION
RFID technology is undoubtedly a technology of the future that is already yielding significant results today and offers fundamental and vital development possibilities for intralogistics.
RFID TUNNEL SOLUTIONS
The Material Handling Industry is the perfect scenario for the implementation of RFID tunnel solutions in intralogistics.
The system is designed to provide the best reliability and flow data on the market. It can be fully integrated into processes and aggregates three key pieces of data (RFID identification, case volume and case weight) during the actual operation to improve the process.
Clustag RFID tunnels can check the contents of cases with dimensions up to 850 x 650 x 650 mm by reading a maximum of 400 tags per case at speeds of up to 1000 cases per hour.
This RFID station has been UL certified and CE marked.
This manual handling solution is meticulously designed to fit seamlessly into any distribution centre. Its wheel-mounted platform and flexible curved conveyors allow for versatile placement options within the facility.
This RFID tunnel can check the contents of cases with dimensions up to 800 x 700 x 650 mm by reading more than 400 labels per case at speeds of up to 1,000 cases per hour.
This system is designed to provide the best reliability and flow data on the market.
It can be fully integrated into processes and adds three key pieces of data – RFID identification, carton volume and weight of the cartons – during the operation itself to improve the process.
Special RFID tunnel design to work with size. It can check the contents
of boxes with dimensions up to 1200 x 800 x 800 mm, and a weight of up to 35 kg.
The MOT Slim station is designed to be installed in locations where headroom is a challenge.
This compact design with a total height of 1,600mm can be placed almost anywhere in a distribution centre.
Checks the contents of 800 x 600 x 400 mm boxes with an instant readout of up to 400 mm.
instant reading of a maximum of 400 labels per case, without any cross-reading errors.
The Packing Station is the solution to streamline the preparation of RFID-tagged products and minimise errors in delivery orders.
The integrated RFID scanner reads the tags on the garments as they are placed in the box and fills the order
and fills the purchase order that appears on the main screen. Receipt is confirmed and the list of products is displayed on the main screen.
product list of the next product once the operator has filled the order.
Thanks to its watertight design and isolation against all kinds of interferences
interference or leakage, Massive is especially useful for bulk coding
and verification readings that need to be extremely reliable.
It checks the contents of boxes up to 800 x 600 x 400 mm with an instantaneous reading of a maximum of 400 labels per box, without any cross-reading errors.
* Maximum case size according to customer requirements.
Massive Plus Station incorporates automated inbound and outbound conveyors to streamline merchandise entry or exit operations in non-automated warehouses. Specially designed as a stand-alone solution, in 2 different layouts (1/2 workers). Maximize the reliability of reading large volumes of tags, even with shielding products, while completely avoiding external readings.
A basic workbench concept, with an embedded reading point at item level, for one-to-one packing, quality auditing and other daily one-to-one packaging, quality auditing and other daily processes.
CLUSTAG RFID technology and design with antenna arrangement in an enclosure to guarantee tag reading and avoid unwanted reads.
The ideal solution for adding RFID functionality to surfaces such as workstations or shop counters.
Mechanically designed to operate in manufacturing conditions.
Massive Compact Station, the version of Massive Station, is especially useful for
extremely reliable mass coding and verification operations.
operations.
It is equipped with a touch screen and integrated RF Point Rielec software.
Workstation for manual packaging process with RFID system for real time monitoring of the packed items.
The system compares each individual item with the theoretical list of the current order and alerts the operator with an acoustic signal if an incorrect or unexpected item is added or an excessive quantity is added.
Case housing equipped with tilting base for working in ergonomic inclined or horizontal position for case removal.
Motorised conveyor belt for the extraction and delivery of the full crate to the outfeed conveyor line.
Workbench for box handling with integrated control panel, terminal lights.
terminal.
The audit plus station consists of two side tables and a central scanner, both specially designed for manual check and reject operations.
It is specially designed to rectify order errors detected in the boxes completed by the mass scanning devices. Its ergonomic design assists the operator in the order checking process by
improving the efficiency of the task and achieving a better throughput and
minimising errors.
With its ergonomic display screen and additional drawers to facilitate the operator’s re-labelling task, the
the operator’s re-labelling task, the audit station is the ideal solution for rectifying errors detected in orders.
It is designed to house a label printer to complete the dispatch procedure at the workstation itself, allowing the operator to complete the entire dispatch process.
The entire shipping process. shipping process.
Innovative workbench with an RFID reader integrated in the conveyor belt allows the operator to perform quality audits on each item.
The Station focuses on facilitating the reading of RFID tags on items placed on the first conveyor belt. When activated, it scans the
tags, inducing the belts to direct the items towards the main machine.
It also incorporates an RGB LED beacon that visually indicates the result of the scanning process.
visually indicates the result of the scanning process. This integration into an external master machine allows for a smooth and efficient workflow integration.
The Packing Station is the solution to streamline the preparation of RFID-tagged products and minimise errors in delivery orders.
The integrated RFID scanner reads the tags on the garments as they are placed in the box and fills the order
and fills the purchase order that appears on the main screen. Receipt is confirmed and the list of products is displayed on the main screen.
product list of the next product once the operator has filled the order.
Thanks to its watertight design and isolation against all kinds of interferences
interference or leakage, Massive is especially useful for bulk coding
and verification readings that need to be extremely reliable.
It checks the contents of boxes up to 800 x 600 x 400 mm with an instantaneous reading of a maximum of 400 labels per box, without any cross-reading errors.
* Maximum case size according to customer requirements.
A basic workbench concept, with an embedded reading point at item level, for one-to-one packing, quality auditing and other daily one-to-one packaging, quality auditing and other daily processes.
CLUSTAG RFID technology and design with antenna arrangement in an enclosure to guarantee tag reading and avoid unwanted reads.
The ideal solution for adding RFID functionality to surfaces such as workstations or shop counters.
Mechanically designed to operate in manufacturing conditions.
Massive Compact Station, the version of Massive Station, is especially useful for
extremely reliable mass coding and verification operations.
operations.
It is equipped with a touch screen and integrated RF Point Rielec software.
Workstation for manual packaging process with RFID system for real time monitoring of the packed items.
The system compares each individual item with the theoretical list of the current order and alerts the operator with an acoustic signal if an incorrect or unexpected item is added or an excessive quantity is added.
Case housing equipped with tilting base for working in ergonomic inclined or horizontal position for case removal.
Motorised conveyor belt for the extraction and delivery of the full crate to the outfeed conveyor line.
Workbench for box handling with integrated control panel, terminal lights.
terminal.
The audit plus station consists of two side tables and a central scanner, both specially designed for manual check and reject operations.
It is specially designed to rectify order errors detected in the boxes completed by the mass scanning devices. Its ergonomic design assists the operator in the order checking process by
improving the efficiency of the task and achieving a better throughput and
minimising errors.
With its ergonomic display screen and additional drawers to facilitate the operator’s re-labelling task, the
the operator’s re-labelling task, the audit station is the ideal solution for rectifying errors detected in orders.
It is designed to house a label printer to complete the dispatch procedure at the workstation itself, allowing the operator to complete the entire dispatch process.
The entire shipping process. shipping process.
Innovative workbench with an RFID reader integrated in the conveyor belt allows the operator to perform quality audits on each item.
The Station focuses on facilitating the reading of RFID tags on items placed on the first conveyor belt. When activated, it scans the
tags, inducing the belts to direct the items towards the main machine.
It also incorporates an RGB LED beacon that visually indicates the result of the scanning process.
visually indicates the result of the scanning process. This integration into an external master machine allows for a smooth and efficient workflow integration.
This RFID tunnel is designed for integration into intralogistics conveyor systems for hand-hung garments.
From the number of garments per block to the speed of the conveyor belt and the distance between the blocks, the system can be fully adapted to the customer’s needs.
It is not only fully customisable, but also compatible with the integrators of all the world’s the world’s leading conveyor systems.
This GOH RFID tunnel It is designed for large flows of unit readings of garments on hangers.
Its compact design allows it to work with a single hanging item. It can also be integrated with all automatic systems on the market.
This RFID Station has been specially designed for the reading of shelves with wheels for the manual transport of hanging garments.
This solution creates an airtight space inside the RFID tunnel during the reading process. In this mode, the power of the reading antennae to guarantee 100% reading of the tags without risk of reading tags outside the tunnel (from other nearby cars, nearby shelves…).
Read and encode stations specifically designed to operate in industrial environments requiring high read volumes in loading and unloading areas requiring high read volumes in loading areas.
Its versatility allows customisation to adapt the device to the customer’s specific needs. By allowing reading through pallets during dispatch and delivery, they automatically identify items on docks and in transit areas between warehouses.
The stations can be located according to the daily needs of any dock or logistics centre.
They are equipped with visible or acoustic signals to improve operation and reduce errors during use.
Bulk Speed for pallets are reading and encoding stations specifically designed to be integrated into
specifically designed to be integrated into pallet systems, which require large reading volumes at high speeds.
The stations can be located according to the daily needs of any dock or logistics centre.
They are equipped with visible or acoustic signals for visible or acoustic signals to improve operation and reduce errors during use.
Designed for unitary e-commerce products e-commerce products reading, reliability and high speed speed.
You can check the contents of cases up to 580 x 400 x 270 mm at a throughput of 2,000 items per hour. Achieve 100 percent reliability and zero cross reads with this system.
Like the Compaq Clus Tunnel station, the plus version is designed for the e-commerce environment, quickly facilitating RFID of both individual items and smaller boxes.
Check the contents of boxes and/or envelopes with dimensions up to 580 x 400 x 270 mm.
400 x 270 mm. With a throughput of up to 2,000 items per hour, with a high reliability.
This foldable RFID textile system is fully portable and can handle a large number of items reliably.
portable and can reliably handle a large number of items.
It can check boxes with dimensions up to 800 x 600 x 400 mm by means of
instant reading.
Due to the textile material the application of this solution is fully guaranteed and avoids reading errors.
is fully guaranteed and avoids cross-reading errors. The shape of the
of the fabric box and the special metallic thread seams ensure that waves cannot
ensure that the waves cannot leak to the outside.
the outside. Therefore, it is more efficient in reading RFID tags.
The Clus dual-zone packing table is the perfect solution for streamlining
order picking with RFID tags while minimising order delivery errors.
Combining an embedded item level read point, to assist with one-to-one picking, and an integrated packing station, consisting of an RFID tag, to perform multiple reads in the packing operation.
RFID, to perform multiple reads in packing operations.
The Pay Box station is a self-payment cash register, which, together with RFID scanning technology, enables active
RFID scanning technology, enables active and dynamic management of in-store payment processes, allowing for a more autonomous and modern shopping experience.
active and dynamic management of in-store payment processes, enabling a more autonomous and modern shopping experience, while reducing costs and speeding up queues at the checkout line.
The AGV Rack is a reading and encoding station specifically designed to read large volumes of tags at a time, and can be integrated into AGV traffic management systems.
As an option, doors can be installed to achieve total enclosure and reduce the external reading area.
reduce the external reading area.
The AGV marshalling station has been specially designed to achieve the best RFID reading performance for small loads transported by AGVs, and can be easily integrated into your specific traffic management systems.
The stations can be located for the daily needs of any dock or logistics centre.
RFID SOFTWARE
ZENTUP is the key solution for warehouse logistics management through RFID technology.
The main benefits of the Clustag solution are offered thanks to the latest generation RFID technology incorporated in the software.
This innovative technology minimises to the point of eliminating possible human errors in the reading of tag colonies and labels, as well as identifying and correcting miscoded tags and non-engraved items. The error funnel is thus eliminated and the destination (shop) or next step in the process (inventory) will always have the right information in real time.
Thanks to RFID logistics management, the productivity of the logistics plant and warehouse will be significantly improved and increased. Avoiding and freeing the operator from handling boxes and pallets to read tags and codes will benefit the work time allocated to each daily activity.
Stocks and inventories will always be optimised and updated in real time and without the possibility of error, thanks to the direct uploading of readings into the company’s management software.
Advantages of ZENTUP software
Clustag software offers significant advantages over other products and services offered on the market, advantages proven by numerous success stories and implementations already carried out.
DEVICE MONITORING
ZENTUP has the ability to manage all installed RFID devices in multiple locations from a single software connected to your business management system.
CONFIGURATION MANAGEMENT
ZENTUP has default configurations for quick start-up, however, modules can be customised and developed according to the needs of your logistics centre.
A scalable, business-oriented configuration with easy functions to add devices and set up new locations in the shortest possible time.
DATA MANAGEMENT
One of the highlights lies in its ability to customize specific data management. It has been developed and programmed in collaboration with renowned global brands. The main functions in data management are: data import, processing, and export.
MAINTENANCE & SUPPORT
Thanks to complete visibility and remote control of the devices, we can identify alerts on our RFID devices. Early detection of RFID alerts allows us to quickly identify issues, thereby reducing downtime and preventing data loss.
The solution offers the possibility of adaptation and customisation to the operations required by the client/company.
Each member of the team will have access to the solution through their own user who will record the results of their tasks and will be able to work autonomously and in parallel.
The versatility of our software department offers the perfect conditions for any kind of reliable and fast integration of the solution with the main ERP or WMS technologies and systems available on the market.
The customer service and support department will always be in direct contact with the customer (online – on site) to guarantee the correct functioning of the solution and to offer the maintenance purchased.
CONTACT US
The team as a whole has significant know-how and experience in RFID technology applied to fashion and accessories logistics.
This is thanks to the work carried out in recent years, which has made it a world leader.