Clustag’s Software is designed to capture data from RFID tags through Clustag RFID devices in real time that can decode, organise, classify and exchange data.
Its task is to maintain a continuous and uninterrupted information exchange between Clustag RFID devices and customer-defined information systems or databases. Thanks to its flexibility, scalability and adaptability, the programme does not make mistakes and does not need to take breaks. In addition, all data collection is centralised.
Zentup is software that sits between RFID readers and enterprise applications (such as warehouse management systems WCS and WMS; or enterprise resource planning systems, ERP). Its main function is to manage and process the data captured by RFID hardware, i.e. in Clustag intralogistics solutions containing Zentup.
Zentup operates in the network and moves data from the RFID devices to the warehouse management system. Its basic functions include monitoring, data management and device management.
RFID Software
Data Capture
Zentup captures and decodes the collected data obtained by RFID readers from tags in a warehouse, converting it into useful and understandable data.
When Zentup decodes the data, it encapsulates information appropriately for use. This encapsulated data is sent to the inventory management system. This management system is already pre-configured to receive and process the data from the RFID tags, updating the inventory information automatically and in real time.
Encoding
Zentup can encode, record specific information, on RFID tags used to track products in a supply chain. This process is essential to maintain data accuracy, as it involves updating the status or adding additional data to RFID tags.
Through Clustag’s RFID solutions, Zentup by default collects data from the tags and reports it, although advanced solutions are available that also allow information to be rewritten to the tag chip.
Clustag solutions are designed for integration with customer data management systems allowing information exchange with the system whether it is ERP, WMS, WCS or even AGV.
Order picking
Zentup facilitates order picking by connecting RFID tag data to the customer’s warehouse management system. Simultaneously, Zentup helps to detect errors in real time.
The Zentup device adds up the number of items to a pre-determined replenishment figure, ensuring that stock levels are kept within the desired quantities.
This constant exchange of data allows the expected quantity to be compared with the actual contents of each box, detecting over- and under-contents, as well as erroneous items. This is done by continuously reading RFID tags and comparing them with expected quantities to ensure accurate inventory management.
RFID TECHNOLOGY
CLUSTAG solutions are specifically designed as RFID systems which prevent unwanted external readings and provide real-time accurate data to your business.
INNOVATION
One of the most innovative technological tools that is proving to achieve greater effectiveness in supply chain logistics management is the use of RFID identification at item-level.
EXPANSION
RFID technology is undoubtedly a technology of the future that is already yielding significant results today and offers fundamental and vital development possibilities for intralogistics.
RFID Data encoding & decoding
Centralised data
management
Real-time inventory
update
RFID end-to-end
monitoring
Encoding & decoding
Centralised data management
Real-time inventory update
RFID end-to-end monitoring
+ 2 Billions
items processed
+ 20
countries
+ 2000
items /day management
+ 100 DCs
rely on ZENTUP
ZENTUP SUITE
ZENTUP Workflow
Carefully designed warehouse operations interface for inventory audit and reconciliation processes through Clustag’s RFID solutions.
With item-level RFID tags, the Zentup Workflow interface enables accurate and error-free identification of every product in the warehouse. It significantly reduces inventory errors.
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Automated inventory reconciliation: verification of RFID tags in any intralogistics operation for inventory reconciliation.
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Accurate and timely order picking, reducing order errors and improving customer satisfaction.
ZENTUP Go
Warehouse operations interface designed for mobile inventory management processes through RFID technology.
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Accessibility from mobile devices: The interface is accessible from mobile devices such as smartphones and tablets, allowing users to access inventory information at any time and from anywhere.
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Inventory processes: The interface enables real-time inventory operations. Reduces daily inventory counting time in warehouses and shops.
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Validation of orders, receipts and issues, improving customer satisfaction.
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Automatic updates through Play Store, for Android.
ZENTUP Pulse
Alarm interface and tracking of device operations. Comprehensive solution designed to monitor product flow, identify potential problems and take corrective action in a timely manner to ensure optimal warehouse operation.
The system is designed to provide the best reliability and flow data on the market. It can be fully integrated into processes and aggregates three key pieces of data (RFID identification, case volume and case weight) during the actual operation to improve the process.
Clustag RFID tunnels can check the contents of cases with dimensions up to 850 x 650 x 650 mm by reading a maximum of 400 tags per case at speeds of up to 1000 cases per hour.
This RFID station has been UL certified and CE marked.
With the same features as the RFID tunnel MOT station, this solution incorporates automated incoming and outgoing conveyor sections, to speed up incoming or outgoing goods operations in non-automated warehouses.
Its design is specially conceived to operate at maximum reading power, thus maximising the reliability of the reading of goods.
maximising the reliability of reading large volumes of labels, even when using
even with shielded products, completely avoiding external readings.
This manual handling solution is meticulously designed to fit seamlessly into any distribution centre. Its wheel-mounted platform and flexible curved conveyors allow for versatile placement options within the facility.
This RFID tunnel can check the contents of cases with dimensions up to 800 x 700 x 650 mm by reading more than 400 labels per case at speeds of up to 1,000 cases per hour.
This system is designed to provide the best reliability and flow data on the market.
It can be fully integrated into processes and adds three key pieces of data – RFID identification, carton volume and weight of the cartons – during the operation itself to improve the process.
Special RFID tunnel design to work with size. It can check the contents
of boxes with dimensions up to 1200 x 800 x 800 mm, and a weight of up to 35 kg.
The MOT Slim station is designed to be installed in locations where headroom is a challenge.
This compact design with a total height of 1,600mm can be placed almost anywhere in a distribution centre.
Checks the contents of 800 x 600 x 400 mm boxes with an instant readout of up to 400 mm.
instant reading of a maximum of 400 labels per case, without any cross-reading errors.
The Packing Station is the solution to streamline the preparation of RFID-tagged products and minimise errors in delivery orders.
The integrated RFID scanner reads the tags on the garments as they are placed in the box and fills the order
and fills the purchase order that appears on the main screen. Receipt is confirmed and the list of products is displayed on the main screen.
product list of the next product once the operator has filled the order.
Thanks to its watertight design and isolation against all kinds of interferences
interference or leakage, Massive is especially useful for bulk coding
and verification readings that need to be extremely reliable.
It checks the contents of boxes up to 800 x 600 x 400 mm with an instantaneous reading of a maximum of 400 labels per box, without any cross-reading errors.
* Maximum case size according to customer requirements.
A basic workbench concept, with an embedded reading point at item level, for one-to-one packing, quality auditing and other daily one-to-one packaging, quality auditing and other daily processes.
CLUSTAG RFID technology and design with antenna arrangement in an enclosure to guarantee tag reading and avoid unwanted reads.
The ideal solution for adding RFID functionality to surfaces such as workstations or shop counters.
Mechanically designed to operate in manufacturing conditions.
Massive Compact Station, the version of Massive Station, is especially useful for
extremely reliable mass coding and verification operations.
operations.
It is equipped with a touch screen and integrated RF Point Rielec software.
Workstation for manual packaging process with RFID system for real time monitoring of the packed items.
The system compares each individual item with the theoretical list of the current order and alerts the operator with an acoustic signal if an incorrect or unexpected item is added or an excessive quantity is added.
Case housing equipped with tilting base for working in ergonomic inclined or horizontal position for case removal.
Motorised conveyor belt for the extraction and delivery of the full crate to the outfeed conveyor line.
Workbench for box handling with integrated control panel, terminal lights.
terminal.
The audit plus station consists of two side tables and a central scanner, both specially designed for manual check and reject operations.
It is specially designed to rectify order errors detected in the boxes completed by the mass scanning devices. Its ergonomic design assists the operator in the order checking process by
improving the efficiency of the task and achieving a better throughput and
minimising errors.
With its ergonomic display screen and additional drawers to facilitate the operator’s re-labelling task, the
the operator’s re-labelling task, the audit station is the ideal solution for rectifying errors detected in orders.
It is designed to house a label printer to complete the dispatch procedure at the workstation itself, allowing the operator to complete the entire dispatch process.
The entire shipping process. shipping process.
Innovative workbench with an RFID reader integrated in the conveyor belt allows the operator to perform quality audits on each item.
The Station focuses on facilitating the reading of RFID tags on items placed on the first conveyor belt. When activated, it scans the
tags, inducing the belts to direct the items towards the main machine.
It also incorporates an RGB LED beacon that visually indicates the result of the scanning process.
visually indicates the result of the scanning process. This integration into an external master machine allows for a smooth and efficient workflow integration.
This RFID tunnel is designed for integration into intralogistics conveyor systems for hand-hung garments.
From the number of garments per block to the speed of the conveyor belt and the distance between the blocks, the system can be fully adapted to the customer’s needs.
It is not only fully customisable, but also compatible with the integrators of all the world’s the world’s leading conveyor systems.
This GOH RFID tunnel It is designed for large flows of unit readings of garments on hangers.
Its compact design allows it to work with a single hanging item. It can also be integrated with all automatic systems on the market.
This RFID Station has been specially designed for the reading of shelves with wheels for the manual transport of hanging garments.
This solution creates an airtight space inside the RFID tunnel during the reading process. In this mode, the power of the reading antennae to guarantee 100% reading of the tags without risk of reading tags outside the tunnel (from other nearby cars, nearby shelves…).
Read and encode stations specifically designed to operate in industrial environments requiring high read volumes in loading and unloading areas requiring high read volumes in loading areas.
Its versatility allows customisation to adapt the device to the customer’s specific needs. By allowing reading through pallets during dispatch and delivery, they automatically identify items on docks and in transit areas between warehouses.
The stations can be located according to the daily needs of any dock or logistics centre.
They are equipped with visible or acoustic signals to improve operation and reduce errors during use.
Bulk Speed for pallets are reading and encoding stations specifically designed to be integrated into
specifically designed to be integrated into pallet systems, which require large reading volumes at high speeds.
The stations can be located according to the daily needs of any dock or logistics centre.
They are equipped with visible or acoustic signals for visible or acoustic signals to improve operation and reduce errors during use.
Designed for unitary e-commerce products e-commerce products reading, reliability and high speed speed.
You can check the contents of cases up to 580 x 400 x 270 mm at a throughput of 2,000 items per hour. Achieve 100 percent reliability and zero cross reads with this system.
Like the Compaq Clus Tunnel station, the plus version is designed for the e-commerce environment, quickly facilitating RFID of both individual items and smaller boxes.
Check the contents of boxes and/or envelopes with dimensions up to 580 x 400 x 270 mm.
400 x 270 mm. With a throughput of up to 2,000 items per hour, with a high reliability.
This foldable RFID textile system is fully portable and can handle a large number of items reliably.
portable and can reliably handle a large number of items.
It can check boxes with dimensions up to 800 x 600 x 400 mm by means of
instant reading.
Due to the textile material the application of this solution is fully guaranteed and avoids reading errors.
is fully guaranteed and avoids cross-reading errors. The shape of the
of the fabric box and the special metallic thread seams ensure that waves cannot
ensure that the waves cannot leak to the outside.
the outside. Therefore, it is more efficient in reading RFID tags.
The Clus dual-zone packing table is the perfect solution for streamlining
order picking with RFID tags while minimising order delivery errors.
Combining an embedded item level read point, to assist with one-to-one picking, and an integrated packing station, consisting of an RFID tag, to perform multiple reads in the packing operation.
RFID, to perform multiple reads in packing operations.
The Pay Box station is a self-payment cash register, which, together with RFID scanning technology, enables active
RFID scanning technology, enables active and dynamic management of in-store payment processes, allowing for a more autonomous and modern shopping experience.
active and dynamic management of in-store payment processes, enabling a more autonomous and modern shopping experience, while reducing costs and speeding up queues at the checkout line.
The AGV Rack is a reading and encoding station specifically designed to read large volumes of tags at a time, and can be integrated into AGV traffic management systems.
As an option, doors can be installed to achieve total enclosure and reduce the external reading area.
reduce the external reading area.
The AGV marshalling station has been specially designed to achieve the best RFID reading performance for small loads transported by AGVs, and can be easily integrated into your specific traffic management systems.
The stations can be located for the daily needs of any dock or logistics centre.
